储坯机是瓷砖全自动生产线中比较重要的一套辅助设备。因砖坯生产过程中,会不可避免的产生些人为或机械故障而造成生产停顿或空转的现象 , 并令 窑炉出现暂时空转而造成热能浪费及窑内温度急升而造成后面进窑的砖坯烧成出现大面积工艺缺陷。
该设备事先在生产砖坯数量多时把砖坯储满,而在窑炉空转时把设备储存的砖坯排出 , 令上述现象而造成的各种生产问题得到解决。
本设备可根据客户需求一次储存砖坯 150m2-500m2。
设备横梁采用 8mm 钢板压制成 C 型 , 横梁整体为 " 工”字型,立柱为四根 , 使设备更稳固 ; 储坯架采用 40*20 方管制作,两头为拆装式塑料头,方便 安装及维护;辊棒采用无缝钢管制作,外套耐磨橡胶;棒身套胶后外圆使用我厂自主设计制作的磨棒设备加工,使辊棒加工后圆跳动达到了 ±0.3mm 之内, 增加了辊棒运转的稳定性,杜绝辊棒跳动造成的砖坯暗裂等缺陷 ; 辊棒采用斜齿轮传动,增加传动可靠性和稳定性。
This machine is an important auxiliary equipment of the fullyautomatic production line. During production, manmade or mechanical fault may occur, resulting in production stop or kiln idling and causing heat energy waste and inner temperature rise. Consequently, the following ceramic entering the kiln may be defective.
If this machine is installed, ceramic can be stored in the machine in advance and discharge the ceramic in case of any fault, avoiding kiln idling and subsequent issues from happening.
The storage capacity of this machine can be set to 150 m2 or 500 m2 , depending on customer requirements.
The beam of the machine is pressed from 8mm steel sheet and shaped as the letter C and all the beams constitute a lying letter H. the four columns make the machine stable.
The storage rack is made from 40*20 square pipes with the two ends being detachable plastic heads to facilitate installation and maintenance. The roller of this equipment is made of seamless steel pipe and coated with durable rubber. The outer ring is processed by the milling equipment developed by Lile, which ensures the circumferential runout precision±0.3mm. The design ensures roller running stability and avoids hidden crack and defects caused by roller runout. The roller is driven by helical gears, ensuring conveyance stability and reliability.
